The concept of tooling brought about by the continuous development of modern metal cutting technology (2)
Example: A multi-purpose tool consisting of a set of HSK tool chucks and tool adapters is ideal for use on multi-tasking machines with limited magazine or turret vacancies. Multi-tools also reduce tool change and associated machining assistance time.
5. The modular shank in favor of lean production <br> <br> number of tools of different specifications in order to remain at a manageable level, should be considered able to fit a variety of interchangeable solid carbide cutting The modular handle of the head. Since the tool holder can be easily replaced or interchanged while being clamped on the machine tool, the tooling time can be shortened. A modular long shank allows the tool to reach deeper grooves or the bottom of the mold cavity for better processing economics than a solid carbide tool that covers the same machining range. Another advantage of the modular steel shank is the ability to absorb shock forces (such as the impact caused by the difference between the turning tool and the spindle of the lathe), and the carbide shank is more susceptible to damage in this case.
Example: The Ballplus milling system consists of a set of cylindrical and conical modular shanks and five different milling inserts that can be used to change and index the milling head while the tool chuck is still being clamped to the machine.
6. Do not ignore power consumption
Tool manufacturers are working hard to develop tool products that reduce machine power consumption. In addition to saving energy, tools that require less machine power (which are now more important than in the past) usually have a longer service life, lighter wear and strain on the machine's spindles and rails, and vibrations. smaller. A good example is a boring tool that requires less torque to allow longer masts without sacrificing machining accuracy.
If there is no mention of power consumption when discussing any new tool, it would be a great oversight. A 10% reduction in tool cutting force is likely to increase tool life by 50%.
Example: The Heliturn type car blade uses a double-sided spiral cutting edge and is clamped tangentially by the tool chuck. This blade design has a small cutting force and can be processed at a feed rate of 1.2 mm/r in a conventional turning with a depth of 8 mm and a surface turning with a depth of 3.2 mm.
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