Elite Chemicals' Special Lubrication Technology Solve the Problem of Energy Saving and Consumption Reduction in Special Working Conditions
2022-10-06 03:04:09
- Saving energy and reducing consumption, starting from reducing friction
China's "Eleventh Five-Year Plan" outline proposes that the energy consumption per unit of GDP during the "Eleventh Five-Year Plan" period will be reduced by about 20% and the total discharge of major pollutants will be reduced by 10%. In 2007, the State Council issued a decision to strengthen energy conservation and formulated a series of policy measures to promote energy conservation and emission reduction. Industrial enterprises have formulated their own energy-saving emission reduction targets, and strive to improve overall production efficiency and reduce energy consumption through comprehensive technical improvements. Shanghai Jingrui Chemical Co., Ltd. starts from the improvement of industrial lubrication technology and solves the problems of high temperature, high pressure (extreme pressure), high temperature, high dust, high speed, low temperature and other special working conditions in the production of industrial enterprises, thus saving energy for industrial enterprises. Consumption finds a new way.
Friction is the resistance to relative motion caused by direct contact between surfaces. In industrial production, friction is widely found in rotating equipment, transmission systems, and machining equipment. Equipment friction brings with it great wear and energy costs. It is estimated that China’s major pillar industries lose more than RMB 40 billion yuan annually due to machine wear and tear, and through surface technology, lubrication is improved, and the economic benefits brought about by reducing wear and tear account for about 2% of the total output value of the national economy. According to statistics provided by Shanghai Elite Chemicals, about 33% to 50% of the energy produced each year in the world is consumed by friction. Surface lubrication technology can effectively reduce the energy consumption of the equipment to overcome friction operation. Japan has achieved energy savings of 5% to 10% with energy-saving lubricating oil (fat) through energy-saving lubrication design.
The role of the lubricant is to form a lubricating film between the two surfaces to prevent direct contact between the rough surfaces and reduce friction and wear. However, the working conditions in industrial production are complex and changeable. It is difficult for ordinary lubrication technology to meet the requirements of adequate lubrication for special conditions. Elite Chemicals divides the special lubrication conditions in industrial production into: high temperature, high pressure (extreme pressure), high humidity, high dust, high speed, and low temperature. For example, the local temperature in a hot-rolled steel plant can reach more than 1000°C and the humidity is high. Ordinary grease can easily melt and leak out in such an environment, and emulsification can occur due to the effect of water; the steel cable in the port can withstand dozens of tons. With the pressure, it is difficult for normal lubricating oil to fully penetrate the interior of the steel cable. Under such high pressure, the lubricating grease can easily be squeezed out; a large amount of dust in the cement plant will contaminate the lubricating grease; winter temperatures in some areas of northern China It reaches a temperature of minus 30°C to 40°C, making the consistency of common greases increase. Under these complex operating conditions, ordinary lubricants are difficult to achieve ideal lubrication.
Shanghai Jingrui Chemical Co., Ltd., a subsidiary of Aizhi Industrial Technology Group, a pillar company in the field of industrial operation and maintenance, has introduced lubrication technology based on fully synthetic technology, which has provided an effective solution for domestic industries to improve lubrication management. Different from the ordinary lubrication scheme, the fully synthetic lubrication scheme pays more attention to various environmental performance indicators of the lubricant, such as viscosity, extreme pressure, abrasion resistance, oxidization, foaming, flash point, pour point, etc. According to the company's introduction, the surface chemistry technology includes high-temperature lubrication, extreme pressure lubrication, high-speed lubrication, high-humidity environment lubrication, and full-synthetic four-year lubrication. These lubrication solutions have been widely used in various fields such as metallurgy, coal mining, petrochemical, electric power, automobiles, papermaking, cement, tires, ports, etc. to reduce equipment wear, reduce overall energy consumption, and have achieved good economic benefits for industrial support.
China's "Eleventh Five-Year Plan" outline proposes that the energy consumption per unit of GDP during the "Eleventh Five-Year Plan" period will be reduced by about 20% and the total discharge of major pollutants will be reduced by 10%. In 2007, the State Council issued a decision to strengthen energy conservation and formulated a series of policy measures to promote energy conservation and emission reduction. Industrial enterprises have formulated their own energy-saving emission reduction targets, and strive to improve overall production efficiency and reduce energy consumption through comprehensive technical improvements. Shanghai Jingrui Chemical Co., Ltd. starts from the improvement of industrial lubrication technology and solves the problems of high temperature, high pressure (extreme pressure), high temperature, high dust, high speed, low temperature and other special working conditions in the production of industrial enterprises, thus saving energy for industrial enterprises. Consumption finds a new way.
Friction is the resistance to relative motion caused by direct contact between surfaces. In industrial production, friction is widely found in rotating equipment, transmission systems, and machining equipment. Equipment friction brings with it great wear and energy costs. It is estimated that China’s major pillar industries lose more than RMB 40 billion yuan annually due to machine wear and tear, and through surface technology, lubrication is improved, and the economic benefits brought about by reducing wear and tear account for about 2% of the total output value of the national economy. According to statistics provided by Shanghai Elite Chemicals, about 33% to 50% of the energy produced each year in the world is consumed by friction. Surface lubrication technology can effectively reduce the energy consumption of the equipment to overcome friction operation. Japan has achieved energy savings of 5% to 10% with energy-saving lubricating oil (fat) through energy-saving lubrication design.
The role of the lubricant is to form a lubricating film between the two surfaces to prevent direct contact between the rough surfaces and reduce friction and wear. However, the working conditions in industrial production are complex and changeable. It is difficult for ordinary lubrication technology to meet the requirements of adequate lubrication for special conditions. Elite Chemicals divides the special lubrication conditions in industrial production into: high temperature, high pressure (extreme pressure), high humidity, high dust, high speed, and low temperature. For example, the local temperature in a hot-rolled steel plant can reach more than 1000°C and the humidity is high. Ordinary grease can easily melt and leak out in such an environment, and emulsification can occur due to the effect of water; the steel cable in the port can withstand dozens of tons. With the pressure, it is difficult for normal lubricating oil to fully penetrate the interior of the steel cable. Under such high pressure, the lubricating grease can easily be squeezed out; a large amount of dust in the cement plant will contaminate the lubricating grease; winter temperatures in some areas of northern China It reaches a temperature of minus 30°C to 40°C, making the consistency of common greases increase. Under these complex operating conditions, ordinary lubricants are difficult to achieve ideal lubrication.
Shanghai Jingrui Chemical Co., Ltd., a subsidiary of Aizhi Industrial Technology Group, a pillar company in the field of industrial operation and maintenance, has introduced lubrication technology based on fully synthetic technology, which has provided an effective solution for domestic industries to improve lubrication management. Different from the ordinary lubrication scheme, the fully synthetic lubrication scheme pays more attention to various environmental performance indicators of the lubricant, such as viscosity, extreme pressure, abrasion resistance, oxidization, foaming, flash point, pour point, etc. According to the company's introduction, the surface chemistry technology includes high-temperature lubrication, extreme pressure lubrication, high-speed lubrication, high-humidity environment lubrication, and full-synthetic four-year lubrication. These lubrication solutions have been widely used in various fields such as metallurgy, coal mining, petrochemical, electric power, automobiles, papermaking, cement, tires, ports, etc. to reduce equipment wear, reduce overall energy consumption, and have achieved good economic benefits for industrial support.
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