Application prospects of combined tools
2022-11-11 12:06:56
In order to adapt to the increasingly diverse products, higher production efficiency and environmental protection requirements of the manufacturing technology, new processing technologies such as high-speed cutting and dry cutting have emerged. High-speed cutting technology significantly reduces the cutting time during machining, which is achieved with new tool materials and coatings. On this basis, the potential to increase productivity by further increasing cutting parameters has been limited.
Another way to increase productivity is to minimize assist time. First, the process of decomposing complex parts into many processes and using many tools takes up a lot of tool change time and transfer time before and after the process. Reducing these times has practical implications for increasing productivity. One of the proven ways to replace a single, standard tool with a versatile combination of tools is the right choice and proper use of the combination tool.
The increasingly complex combined tool structure is currently recognized by users. In order to promote the development of the combined tools and expand the scope of use, tool manufacturers must consider the various problems that users may encounter while developing these tools, and seek solutions and measures, including the development of controllable tools with certain flexibility. Develop new coating technologies, tool materials and geometries. In order to reduce tool costs, even the production base of tools can be transferred to areas with low manufacturing costs.
However, flexible combined tools can only be promoted without the need to modify the machine or with the control system; the new combined tool will take into account each factor related to the processing efficiency, such as the base material, coating material, geometry, etc. Factors should be optimized for specific processing objects to form a comprehensive advantage. At the same time, the utilization of these advantages is improved due to the saving of the auxiliary time, and the effect of improving productivity is obtained. This trend of increasing the efficiency of cutting and reducing the auxiliary time will drive a wider range of applications.
Another way to increase productivity is to minimize assist time. First, the process of decomposing complex parts into many processes and using many tools takes up a lot of tool change time and transfer time before and after the process. Reducing these times has practical implications for increasing productivity. One of the proven ways to replace a single, standard tool with a versatile combination of tools is the right choice and proper use of the combination tool.
The increasingly complex combined tool structure is currently recognized by users. In order to promote the development of the combined tools and expand the scope of use, tool manufacturers must consider the various problems that users may encounter while developing these tools, and seek solutions and measures, including the development of controllable tools with certain flexibility. Develop new coating technologies, tool materials and geometries. In order to reduce tool costs, even the production base of tools can be transferred to areas with low manufacturing costs.
However, flexible combined tools can only be promoted without the need to modify the machine or with the control system; the new combined tool will take into account each factor related to the processing efficiency, such as the base material, coating material, geometry, etc. Factors should be optimized for specific processing objects to form a comprehensive advantage. At the same time, the utilization of these advantages is improved due to the saving of the auxiliary time, and the effect of improving productivity is obtained. This trend of increasing the efficiency of cutting and reducing the auxiliary time will drive a wider range of applications.
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